Industry leading manufacturer, specializing in rotary forging, metal spinning, and the flow forming of aluminum and other alloys into complex shapes.
We are industrial furnace manufacturers, our industrial heat treatment furnaces can be provided for a wide range of temperature ranges and a wide variety of applications.
With Fiber lined sections using the patented “Jointless System®” with special design to compensate for the fiber shrinkage and the most advanced heat recovery systems with recuperative burners performing fuel savings from 10% up to 50% vs cold air systems.
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Nutec Bickley provides heavy duty moving hood furnaces for the heat treatment process (Normalizing, Annealing, stress relieving and others) of steel forgings and castings and large steel plate formed parts. These furnaces are an excellent alternative for heavy loads placed in several stationary bases, and moving hood furnaces are travelling to the required heating station.
Each of our kilns and furnaces are designed based on the needs of the client. We do not have standardized models since we understand that each company has different operational requirements, so we adapt our technology to your specific needs.
We have a fully equipped laboratory with advanced combustion, monitoring and control systems. This allows us to perform a wide range of scale tests and virtual design as a primary part of our service. Our team pre-assembles all our furnaces and kilns and in the case of smaller ovens we can also send it fully armed, saving important downtime to our customers.
As industrial furnace manufacturers, we have a strict quality control protocol (QA) for our equipment once they have been assembled, which translates into greater operational reliability and compliance with safety regulations.
Our furnaces are trusted across industries for:
Ready to take your heat-treating process to the next level? Contact us today for a consultation or to request a quote. Let’s design the perfect Industrial furnace solution for your business.
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Custom furnaces for metals. Specifically designed around a certain application or product manufacturing process.
Standard equipment. Being mass produced, these furnaces are created to cover a broad spectrum of general purpose applications.
Custom furnaces for metals. Designed according to standards and international requirements for the heat source, combustion system, components, etc.
Standard equipment. These furnaces carry preset features with fewer adjustment options, which limits their flexibility and adaptability compared to custom furnaces.
Custom furnaces for metals. Due to the nature of their design, engineering, and manufacturing process, they may require longer lead times.
Standard equipment. Being mass produced, these furnaces are created to cover a broad spectrum of general purpose applications.
Custom furnaces for metals. These offer superior performance due to specific design, engineering, and manufacturing processes.
Standard equipment. Although their standardized design fits a broader spectrum of applications, they can offer reliable performance.
Industrial furnaces are used across various industries to heat, melt, or treat materials under controlled conditions. Typical applications include:
Heat Treatment: Processes such as annealing, tempering, and quenching to alter a material’s microstructure, improving strength or ductility.
Metal Processing and Melting: Melting raw metals or alloys, refining processes, and casting operations for sectors like automotive, aerospace, and construction.
Ceramics and Glass Production: Firing and shaping ceramic products, as well as softening and molding glass.
Chemical Processing: Drying or baking chemical substances, removing moisture, and facilitating chemical reactions at high temperatures.
These furnaces often feature advanced controls and systems to maintain precise temperatures and meet specific process requirements.
The lifespan of an industrial furnace typically ranges from 15 to 30 years, though actual service life varies based on factors like design, operating conditions, maintenance practices, and build quality. Regular inspections, prompt repairs can significantly extend a furnace’s operational life. Ultimately, well-maintained furnaces can remain reliable and efficient for decades before requiring major upgrades or replacement.
The most efficient type of furnace depends on the specific application, but regenerative and recuperative furnaces are often considered very efficient due to their heat-recovery capabilities. Here’s how they work.
Regenerative Furnaces: Use two (or more) chambers packed with a heat-absorbing material. Waste heat from exhaust gases is stored in one chamber while the other preheats incoming combustion air, then they switch. This process recycles heat and significantly reduces fuel consumption.
Recuperative Furnaces: Employ heat exchangers (recuperators) to capture waste heat from exhaust gases and preheat the incoming air or fuel. Although generally less efficient than regenerative systems, they still offer considerable energy savings compared to standard furnaces. When evaluating furnace efficiency, it’s also important to consider factors like material type, process requirements, insulation quality, and advanced controls—each of which has a major influence on overall energy use.
Industrial furnaces can operate on a range of fuels, depending on the design and application. Common fuels include:
Natural Gas – Widely used due to its availability, relatively low cost, and cleaner combustion compared to other fossil fuels.
Propane or LPG – Often used in regions without direct access to natural gas, providing a portable and cleaner-burning option.
Fuel Oil – Still employed in certain areas or industries where natural gas infrastructure is limited, although it generally has higher emissions.
Electricity – Electric furnaces use heating elements instead of burning a fuel; these are common in applications requiring precise temperature control or in locations prioritizing reduced emissions.
The choice of fuel typically depends on factors like cost, regional availability, environmental regulations, and the specific heat requirements of the furnace process.
Efficiency for industrial furnaces varies widely based on design, fuel type, insulation, and process requirements. In general, traditional furnace efficiencies can range anywhere from 50% to 80%. However, modern or upgraded furnaces—especially those equipped with regenerative or recuperative heat recovery systems—can achieve efficiencies of 85% or higher. Factors like proper maintenance, optimized operating conditions, and advanced controls also play a major role in overall efficiency.
Industrial furnaces and ovens both heat materials, but they differ in temperature range and intended applications:
Industrial Furnaces: Typically reach much higher temperatures (often 1,000°F/538°C or more) and handle more intensive processes like melting metals, heat treating alloys, or firing ceramics. They’re designed with robust insulation and controls to manage extreme heat conditions.
Industrial Ovens: Operate at lower to moderate temperatures, often under 1,000°F/538°C, making them well-suited for processes like drying, curing, baking, or preheating. They’re commonly used for applications such as paint curing, food processing, and other thermal treatments that don’t require extreme heat.
Industrial furnaces temperatures vary depending on their design and application. Most heat-treatment furnaces typically operate between 1,000°F and 2,400°F (about 538°C to 1,315°C). Certain specialized or high-temperature furnaces, like those used for melting steel or processing advanced ceramics, can reach up to 3,000°F (about 1,650°C) or even higher.
The exact maximum temperature depends on the furnace’s construction, insulation, and intended use.
We serve multiple industries through the design, building and installation of combustion systems, thermal insulation and highly specialized industrial furnaces, kilns and ovens. We are focused on understanding our customers’ needs and supplying the best equipment at the most competitive price.
Industry leading manufacturer, specializing in rotary forging, metal spinning, and the flow forming of aluminum and other alloys into complex shapes.
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We offer specialized technical support and advice to ensure that you choose the solution that best suits your needs. Fill out this form or contact us to talk to us now.
