SOLUTION HEAT TREATING

Trust NUTEC Bickley for efficient Solution Heat Treating Solutions

Solution Heat Treating

Purpose

The purpose of solution heat treating is to provide enough thermal energy to dissolve, in a solid solution, the alloy elements present. Without getting into the solid state physics of the metallurgical reactions, dissolution does occur but only at this high temperature. However, if you slowly cool down the part, the copper wants to come back out of solution.

Here is where the important step of quenching takes place. Quenching is a very rapid cool-down, usually using water, at a rate of 260°C to 315°C (500°F to 600°F) per second. Quenching locks in place all alloy elements that have been dissolved at the high solution heat treat temperature. Before the alloy additions can think about changing places and moving back out of solution, they are locked in place by the rapid quench cool-down. The result is called a ‘supersaturated solid solution’, an unstable condition. Quenching is critical to proper solution heat treatment.

How does Annealing work?

Aluminum heat treatment increases the strength and hardness of a specific subset of aluminum alloys, namely the wrought and cast alloys that are precipitation hardenable.

For a certain period after quenching, aluminum alloys are softer and easier to form, following which age hardening occurs.

The solution heat treating process improves mechanical properties.

Advantages

Gas-fired heating system (direct or indirect fired)
Best soft/low storage insulation available
High velocity air recirculation system with stainless steel baffles
Electromechanical or hydraulic hoist system
Temperature uniformity as good as ±3°C (±5°F)
Quench delay can be as low as five seconds from the time the door begins to open
Our quench tanks are supplied with a high agitation system (water or polyalkylene glycol quenchant). An optional PAG (polyalkylene glycol) management system can be provided
State-of-the-art instrumentation and control is available on all our furnaces and ovens
Best insulation combination available
Our heat treating furnaces are built with heavy duty and stable steel frame and refractory construction
Heat recovery combustion equipment is optionally available
Pulse firing combustion system to allow excellent temperature uniformity and improved fuel consumption is available

Related Industries

At NUTEC Bickley we are committed to engineering and design excellence and to delivering the very best equipment to our customers. We assure this by analyzing all of our customers’ needs and complying with rigorous quality standards.

Forging

NUTEC Bickley provides heat treating Forging furnaces for the heating and reheating of large steel ingots, blooms and cast parts.

Learn more about Forging

Steel & Aluminum

NUTEC Bickley is an international leader in the design, manufacture and installation of innovative energy efficient systems for the Steel and Aluminum industry

Learn more about Steel & Aluminum

Related Kilns & Furnaces

NUTEC Bickley's box furnaces are ideal for intermittent or batch processes where the product is front loaded directly into the furnace with the help of a forklift/handling gear.

Drop Bottom Furnaces

NUTEC Bickley supplies drop bottom furnaces of different sizes to match customer production and process requirements for aluminum heat treatment.

Roller Hearth Furnaces are versatile, efficient and mostly used for index moving of work load baskets. They can also be set up in an oscillating configuration for long heating cycles on very long stock such as pipe, tubing, strip, and slabs.

Tip-Up Furnaces

NUTEC Bickley's tip-up furnaces provide a flexible operational process by allowing the high temperature process (austenitizing) and the low temperature process (tempering) to be executed in the same furnace.

Bell furnaces are commonly used for intermittent or batch processes. Their principal use is to perform heat treatment, although they can also be used for sintering or drying at low temperature.

Related Resources

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Aluminum Heat Treatment

Industry leading manufacturer, specializing in rotary forging, metal spinning, and the flow forming of aluminum and other alloys into complex shapes.

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