WALKING BEAM FURNACES

Experience unparalleled efficiency with our Walking Beam Furnaces

NUTEC Bickley Walking Beam Furnaces

NUTEC Bickley's walking beam furnaces are essentially state-of-the-art heating furnaces that are extremely efficient for processing large/heavy parts in semi-continuous mode.

The load moving system of this type of furnace (fixed beams and walking beams) can be made with hard refractory material, or with high temperature steel alloys in custom shapes according to the size of the product.

Walking Beam Furnace for Hot Forming Heating

Walking Beam Furnace for Hot Forming Heating

Heat Treating Walking Beam for automotive parts

Walking Beam Furnace for Hot Forming Heating

Walking Beam Furnace for Hot Forming Heating

Walking Beam Furnace for Hot Forming Heating

Walking Beam Furnace for Hot Forming Heating

Heat Treating Walking Beam for automotive parts

General Specifications
Dimensions
30 ft Long to over 60 ft Long (10 m Long - 20 m Long)
Temperature
510°C to 1,200°C (950°F to 2,200°F)
Standards
AMS, CQI-9, ASTM, ASME, API
Power Source
Natural and propane gas. Electrical configurations available
Key Differentiators
Firing: Pulse firing combustion systems available.
Energy Savings: Most advanced heat recovery systems with recuperative burners performing fuel savings, from 10% up to 50% vs cold air system.
Insulation: Fiber lined sections using the patented Jointless® system with special design to compensate the fiber shrinkage reducing the maintenance considerably.
Built to Last: Walking hearth beams using heavy duty precast refractory designs with high resistance.
Versatility: Customized walking beams alloy designs according with size and shape of product.
Efficiency: No cooling water requirement.
Flexibility: Efficient heating cycles of different parts.

Technology

SCADA

SCADA

With our SCADA systems, kilns operators are able to have complete control of their firing process, enhancing efficiency and productivity.

Learn more about SCADA

ECOmbustion™

NUTEC Bickley’s proprietary ECOmbustion™ system is an innovative control methodology designed to achieve fuel savings in gas-fired kilns, bringing operating costs down and reducing carbon footprint.

Learn more about ECOmbustion™

Jointless® Insulation

NUTEC Bickley’s patented ceramic fiber Jointless® modules provides for minimal maintenance, enhanced fuel economy and extended service life.

Learn more about Jointless® Insulation

Mechanism of walking beam furnace

A walking beam furnace uses a series of stationary and movable beams to transport materials (often steel slabs or billets) through the furnace in incremental steps. Here’s how it works:

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Loading on Stationary Beams: The material rests on stationary beams at the start.

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Lifting and Moving: A second set of beams rises to lift the material, then moves it forward one step.

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Lowering: The material is lowered onto the next set of stationary beams.

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Repeated Cycle: This lift-and-move action repeats at set intervals, gradually advancing the material through the furnace.

Because the material is raised and lowered in a controlled manner, mechanical friction is reduced, and heat exposure is more uniform. 

This design offers precise temperature control, helping to ensure consistent quality in high-temperature processes such as reheating steel prior to rolling.

Reheating in walking beam furnace

In a walking beam furnace, reheating occurs as the steel slabs or billets move through multiple temperature zones (such as preheating, heating, and soaking zones). 

Each zone is equipped with burners or heating elements strategically placed to evenly distribute heat. As the material advances step by step on the lifting and moving beams, it remains exposed to controlled high temperatures that gradually bring it up to the desired level.

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Preheating Zone: The material first enters a lower-temperature area, preparing it for the intense heat that follows.

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Lifting and Moving: A second set of beams rises to lift the material, then moves it forward one step.

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Soaking Zone: The final section maintains the target temperature for a set period, allowing internal heat equalization and consistency.

Throughout this process, the furnace’s insulation and design help minimize heat loss, while the walking beam mechanism reduces mechanical friction and ensures uniform exposure.

By carefully regulating temperature in each zone, the furnace delivers a consistent, high-quality reheating for subsequent processes like rolling or forging.

Industries we serve
Related Processes
Hot forming

Related Services

Spare Parts

NUTEC Bickley provides the best Spare Parts brands for industrial furnaces, kilns and other equipment, with the highest quality components in the combustion and control areas.

Learn more about our Spare Parts catalog
Refacciones

Maintenance Policies

NUTEC Bickley provides Maintenance Policies for industrial furnaces all over the world. Our commitment is to keep your combustion systems in the best possible operating condition with periodic reviews and a process of continuous improvement.

Learn more about our Maintenance Policies

Related Resources

Frequently asked questions about our walking beam furnaces

What is a walking beam furnace?

Walking beam furnaces are essentially state-of-the-art heating furnaces that are extremely efficient for processing large/heavy parts in semi-continuous mode.

What is the mechanism of walking a hearth furnace?

A walking hearth furnace uses a moving hearth rather than beams to transfer material—often steel slabs or billets—through the heating zones. Here’s how it works:

Stationary and Moving Hearth Sections: The furnace floor is divided into segments; some remain fixed, while others can be raised or lowered.

Lifting and Sliding: The moving sections lift the material slightly off the stationary sections and slide it forward one step.

Lowering: Once the material is positioned over the next segment, the moving section lowers it onto the stationary hearth.

Repetition: This process repeats at set intervals, creating a “walking” motion that transports the material through different temperature zones for uniform heating.

Because the slabs or billets are moved in incremental steps, the process ensures reduced mechanical friction, uniform heat distribution, and precise temperature control throughout the furnace.

This is Nutec  Bickley

Providing Thermal Equipment Solutions that go beyond expectations

We serve multiple industries through the design, building and installation of combustion systems, thermal insulation and highly specialized industrial furnaces, kilns and ovens. We are focused on understanding our customers’ needs and supplying the best equipment at the most competitive price. 

Read our latest success stories

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Industry leading manufacturer, specializing in rotary forging, metal spinning, and the flow forming of aluminum and other alloys into complex shapes.

Do you want advice to select the ideal furnace or spare part for your project?

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