RETROFITS

Extend the life of your Kilns and Furnaces with our Retrofit solutions

NUTEC Bickley Kiln and Furnace Retrofits

Our expert team offers broad experience in the design, manufacture and rebuild of kilns, furnaces and ovens, and so will help you to evaluate whether an upgrade could prove more beneficial than a wholesale change in technology.

Sometimes the purchase of a completely new system is not the best option in terms of obtaining the greatest return on investment; instead, repairing the existing system can prove more profitable, depending on the circumstances.

Our upgrade and preventive maintenance services will assist you in keeping your kiln, furnace or oven operating at the same or even better level of performance as when it was originally purchased.

We have at our disposal advanced tools and the latest thermal process simulation technology in order to be able to best advise our clients.

Before Service

After Service

Key Differentiators

Advanced Simulations

NUTEC Bickley uses Ansys® Fluent software to perform advanced simulations in order to analyze the behavior of heat flows and temperatures within the equipment.

Performance Analysis

Kiln 10® thermodynamic modeling software is used for the highly accurate setting and determination of periodic kiln/furnace performance ahead of installation.

Optimal Results

Using these advanced tools, our engineers are able to advise you on the optimum solution – whether that be a service, a major repair, or a complete change in technology.

Experience

Our team brings decades of accumulated experience and our operatives are available to respond and to undertake a brief survey within 24 hours.

Included Services

We are able to optimize processes, undertake predictive maintenance and modernize your systems to help you achieve significant cost savings while operating to the maximum capacity with our thermal equipment revamping service.

Combustion

  • We upgrade combustion systems using highly energy-efficient equipment that complies with the relevant environmental standards.
  • We design and fabricate products for the combustion process using market-leading technology.
  • Our systems allow for continuous process improvement.
  • We offer customized solutions appropriate for the different applications found across all kinds of user industries.

Automation and Control

  • We employ only the best available PLCs – such as those supplied by brands like Allen Bradley, Honeywell, SIEMENS and others.
  • Our systems allow for continuous process improvement.
  • We offer the most advanced automation and control systems.
  • We offer automation and control software technology that can remotely monitor production performance, fuel efficiency, temperature, etc.

Calibration and Adjustment

  • We help improve the performance of heat supply systems with our proprietary IMPS® (integrated multizone pulsing system) technology.
  • We help you get maximum performance with the best burner technology available.
  • Our systems allow for continuous process improvement.
  • Our experts are highly trained and have the backing of the NUTEC Bickley engineering department.

Insulation

  • We are able to optimize insulation in all areas of the kiln/furnace – walls, roof, doors and seals.
  • We ensure that you can maximize use of heat generated in the equipment with our Jointless™ insulation system and ceramic fiber Macro Modules.
  • We offer a broad range of high temperature insulating fiber products, and also refractories.
  • We have a team that is highly trained in the installation of these insulation systems.

Technology Offered

SCADA

SCADA

With our SCADA systems, kilns operators are able to have complete control of their firing process, enhancing efficiency and productivity.

Learn more about SCADA

This is Nutec  Bickley

Providing Thermal Equipment Solutions that go beyond expectations

We serve multiple industries through the design, building and installation of combustion systems, thermal insulation and highly specialized industrial furnaces, kilns and ovens. We are focused on understanding our customers’ needs and supplying the best equipment at the most competitive price. 

Read our latest success stories

Advanced Combustion for Advanced Ceramics

In a major, high-value project – the second at this particular plant in Mexico – NUTEC Bickley will supply a 125m-long tunnel kiln to one of the world’s leading advanced ceramics manufacturers.

NUTEC Bickley’s Latest Sanitaryware Kiln: A Byword for Flexibility

Explore NUTEC Bickley's latest innovative project, a highly flexible, energy-efficient shuttle kiln for the European sanitaryware sector.

Aluminum Heat Treatment

Industry leading manufacturer, specializing in rotary forging, metal spinning, and the flow forming of aluminum and other alloys into complex shapes.

Do you want advice to select the ideal furnace or spare part for your project?

We offer specialized technical support and advice to ensure that you choose the solution that best suits your needs. Fill out this form or contact us to talk to us now.

Send us an email sales@nutec.com