Our expert team offers broad experience in the design, manufacture and rebuild of kilns, furnaces and ovens, and so will help you to evaluate whether an upgrade could prove more beneficial than a wholesale change in technology.
Sometimes the purchase of a completely new system is not the best option in terms of obtaining the greatest return on investment; instead, repairing the existing system can prove more profitable, depending on the circumstances.
Our upgrade and preventive maintenance services will assist you in keeping your kiln, furnace or oven operating at the same or even better level of performance as when it was originally purchased.
We have at our disposal advanced tools and the latest thermal process simulation technology in order to be able to best advise our clients.
By performing a retrofit of the combustion and control system with CCS, the customer obtains clear and measurable benefits:
Performing a retrofit becomes especially relevant in the following scenarios:
We are able to optimize processes, undertake predictive maintenance and modernize your systems to help you achieve significant cost savings while operating to the maximum capacity with our thermal equipment revamping service.
In addition to the combustion and control system, there is also the possibility of performing a retrofit or intervention on the furnace or heating system insulation. At this point, it is essential to clearly differentiate between a repair and a redesign of the insulation system, as the scope, impact, and benefits of each are different.
A redesign of the insulation system
Corrective Maintenance
Performing a retrofit on equipment means modernizing it to improve performance, safety, and operational efficiency without fully replacing the existing system. When referring to a retrofit in the combustion system, it involves redesigning and incorporating more advanced technology to keep furnaces and heating systems operating under optimal conditions over time.
This type of retrofit generally includes the integration of key elements for safety and efficiency, such as automatic safety valves, flow control valves for modulation, next-generation burners, flow measurement systems adapted to the operating fluid, and other safety components such as overpressure valves, regulators, and proportional control systems. It is important to consider that these elements have a defined service life, so their timely replacement is essential to ensure safe and reliable operation.
A control system retrofit involves modernizing the elements that govern equipment operation, such as PLCs, temperature controllers, thermocouples, and ignition and flame supervision systems. By updating these systems, greater operational safety, improved process stability, and a more user-friendly operation are achieved. One of the most relevant retrofits is replacing obsolete control panels with modern systems featuring graphical interfaces, allowing real-time trend visualization, detection of deviations in critical variables, timely alerts, and faster, better-informed decision-making. In summary, a retrofit not only extends the equipment’s service life, but also transforms the operation into a safer, more efficient, and more reliable system aligned with current industry standards.
Overall, a well-designed insulation retrofit not only improves thermal efficiency but also enhances operational reliability, reduces maintenance costs, and stabilizes the process—making it a key element within a comprehensive furnace improvement strategy.
We serve multiple industries through the design, building and installation of combustion systems, thermal insulation and highly specialized industrial furnaces, kilns and ovens. We are focused on understanding our customers’ needs and supplying the best equipment at the most competitive price.
In a major, high-value project – the second at this particular plant in Mexico – NUTEC Bickley will supply a 125m-long tunnel kiln to one of the world’s leading advanced ceramics manufacturers.
Explore NUTEC Bickley's latest innovative project, a highly flexible, energy-efficient shuttle kiln for the European sanitaryware sector.
NUTEC Bickley is in the process of transporting all modules of a 50m-long electric tunnel kiln to the advanced manufacturing facility operated by one of North America’s leading producers of ultra-high-purity alumina and associated products.
We offer specialized technical support and advice to ensure that you choose the solution that best suits your needs. Fill out this form or contact us to talk to us now.
Custom Furnaces and Kilns Manufacturer for Complex Thermal Challenges in North America
