Forging Industry

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NUTEC Bickley and the Forging Industry

NUTEC Bickley designs furnaces to achieve the highest standards set down by the Forging Industry. The company supplies the steel and aluminum forging sectors with a broad range of products across a wide temperature range, covering the heating, reheating and heat treating of numerous forged parts.

NUTEC Bickley has extensive experience designing and manufacturing box, car bottom, tip-up, rotary hearth and other types of furnaces for the Forging Industry, with capacities going up to hundreds of tons. Our furnaces use the latest combustion and control technology to heat treat parts with optimal temperature uniformity conditions to ensure consistent end products. Special attention is paid to all recognized standards that apply to the end-user industries (AMS, CQI-9, etc.).

 What is a forging furnace?
A forging furnace is a high-temperature industrial oven used to heat metal before it is shaped or formed through a forging process. By raising the metal to its ideal forging temperature—often between 900°C and 1300°C (1650°F to 2370°F)—the furnace softens the material, making it more malleable and easier to shape without cracking or breaking.
Nutec Bickley: The industrial forging furnace experts
When it comes to high-performance industrial forging furnaces, Nutec Bickley leads the way. With decades of engineering experience and a deep understanding of thermal processing, we design and build cutting-edge forging furnace systems trusted by manufacturers around the world. From billet preheating to continuous forging lines, Nutec Bickley delivers precision-engineered solutions that drive production efficiency, product quality, and long-term reliability.
Forging furnace features
At NUTEC BICKLEY,, our forging furnaces are engineered to meet the intense demands of modern metal forming. Designed for durability, energy efficiency, and temperature precision, our furnaces support high-volume operations across industries like aerospace, automotive, heavy equipment, and more. Explore the key features that make our forging furnaces a trusted choice for top-tier manufacturers:
High-temperature operation
Capable of reaching and maintaining temperatures up to 1300°C (2372°F)
Ideal for preheating steel, titanium, aluminum, and specialty alloys
Ensures optimal forging conditions and material flow
Exceptional heat uniformity
Engineered for even heat distribution throughout the chamber
Reduces thermal gradients, enhancing product quality and minimizing stress or distortion
Heavy-duty construction
Built with high-strength steel frames and premium refractory linings
Withstands constant high temperatures and rigorous daily use
Long service life with minimal maintenance
Flexible fuel options
Available in electric, natural gas configuration
High-efficiency burners and heating elements reduce operating costs
Low emissions and environmentally friendly options available
Advanced control systems
PLC-based automation with touchscreen interfaces
Precise temperature programming and real-time monitoring
Seamless integration with forging lines or robotic handling systems
Custom loading & layouts
Batch, pusher-type, rotary hearth, and roller hearth designs
Tailored to your production flow and plant footprint
Options for automated material handling and part tracking
At NUTEC BICKLEY, Furnaces are built for Industrial Performance
Forging Preheat & Solution Furnaces
At NUTEC Bickley, we design and manufacture advanced forging preheat and solution furnaces tailored for high-performance metalworking applications. These industrial furnaces provide the precise temperature control, durability, and thermal consistency required for demanding forging and heat treatment operations.
Forging preheat furnaces
Purpose
Forging preheat furnaces are used to heat metal billets, bars, or blanks to a specified temperature before they are forged. Proper preheating improves metal formability, reduces tool wear, and ensures better grain structure in the final product.
Key features
Uniform heating to reduce thermal shock and deformation
Fast heat-up rates for increased throughput
Rugged construction to handle high loading cycles
Gas or electric heating options available
Applications
Hot forging of steel, titanium, aluminum, and alloys
Automotive, aerospace, and heavy machinery manufacturing
Automotive, aerospace, and heavy machinery manufacturing
Forging presses and hammer operations
Solution heat treatment furnaces
Purpose
Solution heat treatment is a critical process used to dissolve alloying elements into the base metal, followed by rapid quenching to lock in the desired microstructure. It’s essential for enhancing the strength, corrosion resistance, and machinability of alloys—especially aluminum and nickel-based materials
Key features
Uniform heating to reduce thermal shock and deformation
Integrated quench systems (air, water, or polymer)
Precise control for time-critical soaking periods
Compliance with AMS 2750 and NADCAP standards
Applications
Aerospace structural components
Heat-treated aluminum parts
Precision-machined alloy parts
Castings and extrusions requiring solution aging
Built for performance. backed by experience.
Every furnace NUTEC BICKLEY build is engineered with industrial-grade reliability, customizable controls, and options for automated loading, atmosphere control, and data logging—ensuring superior results for every cycle.
Purpose of a forging furnace
The primary goal of a forging furnace is to:
Preheat metal billets, bars, or ingots before they are forged
Ensure uniform temperature distribution to maintain material consistency
Reduce tool wear by lowering the resistance of the metal during deformation
Improve grain structure and mechanical properties in the final forged part
Types of forging furnaces
Depending on the production scale and process type, forging furnaces may be configured as:
Batch furnaces for small or custom jobs
Pusher furnaces for continuous throughput
Rotary hearth furnaces for circular loading and efficient heating
Tunnel or roller hearth furnaces for high-speed automation
At NUTEC BICKLEY,, we design and manufacture state-of-the-art forging furnaces that combine thermal accuracy, energy efficiency, and durable construction—ensuring maximum uptime and superior product quality.
Common applications
Forging furnaces are used across many industries, including:
Automotive (e.g., gears, crankshafts, axles)
Aerospace (e.g., landing gear, turbine components)
Oil & Gas (e.g., flanges, valves, drill parts)
Construction & Heavy Equipment (e.g., couplings, tools, structural parts)
Why choose Nutec Bickley?
Proven industry expertise We specialize in industrial furnaces for forging applications across a wide range of metals and industries—including aerospace, automotive, oil & gas, and heavy equipment.
Customized thermal solutions Every forging operation is different. That’s why we tailor each furnace to your material, process, and production goals—offering batch, pusher, rotary hearth, and tunnel-type systems.
Advanced engineering & controls Our furnaces feature PLC-based automation, precise temperature control, and options for atmosphere management—ensuring optimal heat uniformity and repeatability in every cycle.
Rugged, high-efficiency designs Built for continuous operation in harsh industrial environments, Nutec Bickley furnaces combine energy efficiency, thermal consistency, and mechanical durability in one complete package.
Global support & service With a global presence and responsive technical teams, we provide installation, maintenance, upgrades, and remote support—ensuring your equipment performs at its best year after year.

Your forging process, perfected

From concept to commissioning, Nutec Bickley works alongside you to deliver the right forging furnace solution for your operation—backed by world-class engineering and responsive service.

Talk to our experts today and discover how we can elevate your forging line.
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Key Features

Different arrangement available: Box, Car Bottom, Tip-up, Rotary Hearth, Moving Hood, and others.

Built to last. Heavy duty and stable steel frame; high-quality refractory construction

Energy savings. Most advanced heat reclamation systems, giving savings up to 10%–70% vs cold air

Low maintenance. Fiber-lined sections using our patented Jointless® system. Completely free of joints. Reduced maintenance and shrinkage

High performance. Temperatures up to 1350°C (2460°F)

Standardization. Designs to comply with AMS 2750 E and NADCAP standards, with temperature tolerances conforming to Class 1

Standardization. Designs to comply with AMS 2750 E and NADCAP standards, with temperature tolerances conforming to Class 1

Technology. Advanced data acquisition systems

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Related Processes

NUTEC Bickley’s industrial heating solutions encompass quite distinct processes, each delivering optimal results for your operations.

Heating/Reheating

NUTEC Bickley’s heating/reheating furnaces prior to forging include fibre-lined sections using our patented Jointless® system, free of joints, which reduces maintenance requirements and fibre shrinkage. The combustion system options include our IMPS® pulsed firing system, and the most advanced heat recovery systems employing recuperative burners or central recuperation systems.

Heat Treating

Involves the use of heating or cooling, normally to extreme temperatures, to achieve the desired result such as hardening or softening of a material. Heat treatment techniques include austenitizing, tempering, normalizing, solution and aging for aluminum, and others. Find out more about our equipment for this process and what heat treating entails.

Quenching

NUTEC Bickley provides quench tanks to complete the austenitizing and aluminum solution heat treating process. These are custom designed to meet each customer's particular production and process demands. Find out more about our equipment for this process and what quenching entails.

Technology Offered

SCADA

SCADA

With our SCADA systems, kilns operators are able to have complete control of their firing process, enhancing efficiency and productivity.

Learn more about SCADA

Standards Compliance

Related Resources

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Providing Thermal Equipment Solutions that go beyond expectations

We serve multiple industries through the design, building and installation of combustion systems, thermal insulation and highly specialized industrial furnaces, kilns and ovens. We are focused on understanding our customers’ needs and supplying the best equipment at the most competitive price. 

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