ELEVATOR KILNS

Get more out of your floor space and raise your productivity with our Elevator Kilns

Elevator Kilns

An Elevator kiln is generally smaller than Carbell Kiln, but still use kiln cars to carry the product in and out of the kiln when the kiln is cool. The industrial kiln is located on a platform above the floor and kiln cars are lifted up to seal with the kiln using hydraulic cylinders or Screw Jacks. Once loaded, the kiln car is raised up into the kiln and the seal is created; then, the cycle is started. The temperature is increased to top temperature and down again following a set cycle automatically.

Elevator Kilns can be designed to use multiple cars that can be simply shuttled to and from the bell location. This makes re-firing the industrial kiln quicker and more productive than a single car use. Burners are typically positioned at the corners of the elevator kiln.

Nutec Bickley’s Elevator Kilns are available with updraft or downdraft exhaust designs and are ideally suited for high temperature firing of small batches. These kilns are used extensively in the technical ceramics industry and for pilot production of refractories and specialty ceramics.

 Similar to the Carbell® kiln model but for smaller capacities, the elevator kiln is designed for a stable and repeatable seal between the industrial kiln and car, while providing a strong and robust structure for the refractory insulation. This is essential for firing at high temperatures but also beneficial at lower temperatures since the industrial kiln seal is more reliable than a shuttle style of door seal.

elevator kilns for ceramics
Elevator Kiln for Technical Ceramics
elevator kilns for technical ceramics
Elevator Kiln for Technical Ceramics
elevator kilns
Elevator Kiln for Technical Ceramics
elevator kiln design
Elevator Kiln for Technical Ceramics
elevator kiln abrasives
Elevator Kiln for Technical Ceramics
elevator kiln refractories
Elevator Kiln for Technical Ceramics
elevator kiln insulators
Elevator Kiln for Technical Ceramics
elevator kiln ceramic colors
Elevator Kiln for Technical Ceramics
elevator kiln porcelain insulators
Elevator Kiln for Technical Ceramics

Elevator Kiln Design

The Elevator Kiln is designed for a stable and repeatable seal between the kiln and kiln car, while providing a strong and robust structure for the refractory insulation. This is essential for firing at high temperatures but is also beneficial at lower temperatures since the industrial kiln seal is more reliable than a shuttle style of door seal.

The lifting platform is raised by electrically driven silicone protected legs, one at each corner of the platform. When the car is fully raised a seal blade on the industrial kiln structure engages the sand seal trough around the perimeter of the car. The blade is made of alloy steel and is water cooled that provides a robust and durable seal mechanism. The exhaust of the Elevator Kiln can be a natural updraft or downdraft design.

General Specifications

Dimensions
0.3m³ to 3.5m³ (10.6ft³ to 123.6ft³)
Temperature
Up to 1,800°C (3,270°F)
Insulation
Fiber construction up to 1,600°C (2,900°F), insulating brick up to 1,800°C (3,270°F)
Power Source
Natural gas, LPG, diesel, kerosene, other liquid fuels. Electric configurations available

Advantages of Elevator Kilns

Temperature Uniformity: Downdraft exhaust design for excellent temperature uniformity and faster heating and cooling rates.
Versatility: Easy integration of afterburners (incinerators).
Easy Maintenance: Robust, low-maintenance seal between kiln and car using a water-cooled alloy steel blade.
Sustainability: Atmosphere control (oxidizing and excess fuel)
Efficiency: Pressure control that can be easily varied during binder burnout, sintering and cooling stages of the cycle.
Efficiency: Integration of Heat-Transfer units in order to utilize the POCs at higher temperatures in order to preheat combustion air.

Why choose Nutec Bickley when buying an Elevator Kiln?

The Elevator kiln has no doors and incorporates an efficient seal design into the car/bell interface making this a very low maintenance design
Integrated combustion and control system which varies the atmosphere inside the industrial kiln, using excess air only when the product requires it, making the Elevator kiln very efficient
Nutec Bickley's ‘Floating Anchor Refractory Support System’ which allows expansion and contraction movement of the refractory wall parallel to the steel casing, but keeps the refractories from moving away from the frame, providing for a longer service life
The Elevator kiln’s design provides for easy integration of afterburners and heat recovery equipment
Use of stainless steel sand seal blade with water cooling for longevity and low maintenance.
Heavy duty silicone protected legs with high temperature silicone protective boots.
Multiple control zones (competition usually only has one zone).
Can come with various combustion designs that include on-ratio, excess air, excess fuel, pre-heated air, oxygen enrichment and pulse firing.
Robust steel design using thick wall structural tubing, 316” (5mm) sheet steel and secondary outer layer of brushed aluminum.

Learn more about our elevator kilns

Updraft configuration

The roof of the industrial kiln has flues that allow combustion gasses to vent out upward. Above the kiln is a hood and stack assembly to exhaust the gasses up and out of the building.

Downdraft configuration

The kiln car has a single flue in the center of the car. Attached to the underside of the car is an insulated duct that couples to the car flue. When the car is fully raised, the underside duct aligns with external exhaust ductwork that is connected to an exhaust fan and stack to exhaust the combusted gasses out of the building. Automatic control of the pressure for down draft designs are done by varying the speed of the fan and is crucial for achieving peak performance of the industrial kiln temperature control

Elevator kiln benefiting from the best technology

With our SCADA systems, the shuttle kilns operators are able to have complete control of their firing process, enhancing efficiency and productivity. Our latest Industry 4.0 developments integrate the latest technology for shuttle kilns to not only monitor the process, but also to keep the kiln operating at peak performance.

All the data generated during the firing process is stored in our SCADA system, which is then used to generate reports, graphs and intelligence data, to help customers in their decision making process.




Technology

SCADA

SCADA

With our SCADA systems, kilns operators are able to have complete control of their firing process, enhancing efficiency and productivity.

Learn more about SCADA
IMPS

IMPS™

NUTEC Bickley’s unique firing and cooling pulsing control system provides a perfect solution in relation to temperature uniformity as well as fuel efficiency.

Learn more about IMPS™

Jointless® Insulation

NUTEC Bickley’s patented ceramic fiber Jointless® modules provides for minimal maintenance, enhanced fuel economy and extended service life.

Learn more about Jointless® Insulation

Industries where Elevator Kilns are used

Insulators

Semiconductor Ceramics

Oil & Gas Ceramics

Processes where Elevator Kilns are used

Ceramic Powders & Coatings

Pharmaceutical Ceramics

Electrical Power Ceramics

Kiln Furniture

Debinding

Binder Burnout

Related Services

Spare Parts

NUTEC Bickley provides the best Spare Parts brands for industrial furnaces, kilns and other equipment, with the highest quality components in the combustion and control areas.

Learn more about our Spare Parts catalog
Refacciones

Maintenance Policies

NUTEC Bickley provides Maintenance Policies for industrial furnaces all over the world. Our commitment is to keep your combustion systems in the best possible operating condition with periodic reviews and a process of continuous improvement.

Learn more about our Maintenance Policies

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