CAR BOTTOM FURNACES

Unsurpassed experience, high quality results

Car Bottom Furnaces

The flexibility of a car bottom furnace makes it a popular choice for processes that require the handling of large and heavy unusual parts, or multiple configurations loads.

There is a substantial advantage associated with the design of our car bottom furnaces, namely the ability to handle large / heavy loads, as the product is loaded onto the car(s) when located outside the actual furnace area; this eliminates possible damage to the furnace interiors during loading and unloading. The ability to load with an overhead crane, forklift or other methods provide options that make this type of furnace a common choice.

Our car bottom furnaces can be designed to operate at low temperature for tempering or aluminum heat treating as well as higher temperature for austenitizing, annealing or even higher temperature for reheating/forging.

Our experience in providing these furnaces is unsurpassed. With NUTEC Bickley experience, combined with the acquisition of Olson Industries, we have more than 1000 references in car bottom furnaces installations.

car bottom furnace for forging

Forging Car Bottom Furnace

car bottom furnace

Forging Car Bottom Furnace

car bottom furnace homogenizing

Homogenizing Car Bottom Furnace

car bottom furnace extrusion aging

Extrusion Aging Car Bottom Furnace

car bottom extrusion aging

Extrusion Aging Car Bottom Furnace

car bottom stress relieving

Stress Relieving Car Bottom Furnace

car bottom furnace extrusion aging

Stress Relieving Car Bottom Furnace

car bottom furnace extrusion

Stress Relieving Car Bottom Furnace

car bottom furnace aging

Stress Relieving Car Bottom Furnace

car bottom furnace normalizing

Stress Relieving Car Bottom Furnace

car bottom furnace aging double

Normalizing Car Bottom Furnace

car bottom furnace aging process

Aging Double Car Bottom Furnace

car bottom aging

Aging Double Car Bottom Furnace

car bottom furnace aging double process

Aging Car Bottom Furnace

car bottom furnace aging process

Aging Car Bottom Furnace

Modern Design

One of the key features of our car bottom furnaces is the ability to seal the car perimeter to the inside chamber. NUTEC Bickley's designs include fibre lifting seals that are actuated by pneumatic cylinders and mechanical means that provide a good seal to minimize cold air infiltration and heat losses that might otherwise cause wear and thermal damage to the substructure.

Another critical area is the door perimeter seal which can be achieved with a variety of methods by using refractory materials that allow compression and sealing at the same time as providing a solid damage-resistant surface that will last over time. NUTEC Bickley car bottom furnaces have been refined and proven over time to feature some of the best designs in the industry.

Our experience with car bottom furnaces for processing loads from under 1,000lb (450 kg) up to 500 T (500,000kg) requires a wide engineering know-how in all aspects of heating and material handling.

Specifications of our car bottom furnaces

Dimensions
35 ft³ to over 24,500 ft³ (1 m³ - 700 m³)
Temperature
250 to 2460°F (120 to 1350°C)
Standards
AMS, CQI-9, ASTM, ASME, API
Power Source
Natural and propane gas. Electrical configurations available

Advantages of car bottom furnaces

High Temperature: Up to 2,460°F (1,350°C).
Built to Last: Sturdy, heavy-duty, stable steel frame and refractory construction. Heavy-duty car refractory designs with high thermal shock resistance capacity for high temperature models.
Insulation: Fibre-lined sections using the Jointless® system with a special design to compensate for fibre shrinkage, considerably reducing maintenance over time.
AMS Compliant. Designed to comply with the latest AMS 2750, achieving a temperature tolerance capacity of up to Class 1 if necessary.
Energy Savings: Most advanced heat recovery system, saving from 10% to 70% energy versus a cold air system.
Firing: Advanced pulse firing combustion systems.
Pressure Control: Tight seal designs are available allowing excellent pressure control to optimize the use of regenerative burners.
Flexibility: Material handling options to allow for maximum furnace production, including multiple cars, doors, and load/unload equipment.
Automatization: PLC control packages to track and control all aspects of operation, including repeatability for ease of checking for uniformity. Excellent diagnostic interface for troubleshooting problems.
Versatility: These furnaces can be customized to handle multiple cars, doors at each end and additional handling features to suit specific situations that solve individual customer demands.
Heavy Duty: Capable of processing loads from under 1,000 lb (450 kg) up to 500 T (500,000kg).

Nutec Bickley provides Car Bottom Furnaces & Ovens in custom designs and dimensions to match customer production and process requirements. Find below some examples of our products:



HIGH CONVECTION CAR BOTTOM OVENS

Nutec Bickley makes use of the most modern technologies to provide high convection car bottom ovens in custom designs and sizes, to perform the following process applications:

Aging of aluminum extruded products
Aging of aluminum forgings, castings and other fabricated parts
Tempering of steel parts
Stress relieving of steel parts
Curing
Drying
Coating
Preheating
Designed to comply with AMS 2750E, with temperature tolerance capacity up to class 1 if necessary.
Gas fired, indirect gas fired and electric heating systems available.
Recirculating ventilation systems designed to provide large volume and high velocity air flow through the work zone to ensure uniformity and efficient heat transfer to the load.
Reversing air flow system designs to improve uniform heating in large products.
Customized air distribution designed in order to match the air flow pattern requirements in accordance with product/load arrangement.
Energy efficient and low maintenance insulation systems with ceramic fiber modules and telescopic panels, depending on the application.
Different door design configurations depending on product, facility and layout requirements.

CAR BOTTOM PREHEATERS

Nutec Bickley makes use of the most modern technologies to provide preheating car bottom units in custom designs and sizes, to perform the following process applications:

Preheat tools for hot assembly; press dies in forging plants
Preheat the load before heating in forging or heat treating
Steel mold preheating for hot coating – die preheating for aluminum foundries
Non-burner design options available, using external energy sources such as hot gases from existing forge or aluminum melting furnaces.
Control system capability to maintain stable operation from the energy supply furnace so it can be used according to normal parameters.
Customized air distribution designed in order to match the air flow pattern requirements in accordance with product/load arrangement.
Energy efficient and low maintenance insulation systems with ceramic fiber modules and telescopic panels, depending on the application.

ALUMINUM LOG HOMOGENIZING CAR BOTTOM SYSTEM

Nutec Bickley uses the most modern technologies to provide heavy duty car bottom homogenizing furnace systems for aluminum logs and ingots in order to provide workability and to improve the surface appearance of extruded products. Logs can be treated in diameters from 6” to 14” (15cm to 36cm) and in full lengths or in sections.

Heavy duty car steel frame and refractory construction.
Recirculating ventilation systems designed to provide large volume and high velocity air flow through the work zone to ensure uniformity and efficient heat transfer to the load.
Reversing air flow system designs to improve uniform heating.
Dynamic breaking system used in circulation fans in order to improve their stop time.
Energy efficient and low maintenance insulation systems with ceramic fiber modules.
High convection cooling chamber designed in order to achieve the required cooling rates and log properties.
Cooling chamber designs with air or combination of air/water mist.

STRESS RELIEVE (PWHT) CAR

Nutec Bickley provides a heavy duty car bottom furnaces line for the stress relieving (post weld heat treatment) of large steel plate weldments such as rail tanks, vessels, large boiler parts, heat exchanger parts, land mover machinery parts, etc.

Heavy duty, stable steel frame construction.
Low maintenance fiber-lined sections using a large module system to reduce the amount of joints.
Low mass car bottoms designed to reduce fuel consumption, reducing car heat storage.
Pulse firing combustion system to allow excellent temperature uniformity.
Cooling nozzles system available to accelerate and control the cooling cycles if required.
Post weld heat treatment in accordance with the AAR’s Manual of Standards and Recommended
Practices specifications for tank cars.

Why choose Nutec Bickley when buying a car bottom furnace?



The wide range of products and capacities has given Nutec Bickley the advantage of understanding the car bottom furnace design requirements for light, medium and heavy duty service applications
The car must be able to remain flexible enough to handle uneven loads while maintaining the ability to move in and out of the furnace, allowing all wheels to distribute the loads properly to avoid premature failures. This attention to detail is what makes our car bottom systems the recognized top-class choice of the industry
Besides basic car bottom furnaces, we have vast experience designing custom heating / processing equipment, including integrated air and water quench systems
We provide automation & material handling solutions
Pre-assembly of furnaces at our fabrication facility provides a guarantee of quick and easy field installation, while test firing verifies that all components are in proper working condition, thereby minimizing commissioning issues on site
All of the latest firing technologies are available through Nutec Bickley and references can be supplied to validate our technology. Another benefit is our furnace pressure control systems that provide for the best control over the entire firing range of the furnace. This allows the furnace to be in operation longer with less maintenance required over its lifetime
Customers are welcome and indeed encouraged to come and see our testing procedures to make sure they are receiving the end product just as they expected

Learn more about our car bottom furnaces

The cost of a Car Bottom Furnace can vary from hundreds of thousands of dollars to millions of dollars depending on the size and its use. Speak to NUTEC Bickley’s engineers and we can gladly give you a budget that would suit your requirements.

The flexibility of the car bottom furnaces makes it a popular choice for processes that require batch handling, large and unusually shaped parts, or multiple configuration loads.The car bottom furnaces design offers the great advantage of having the capacity to handle large/heavy product loads, as the product is loaded on the floor of the cart(s) when it’s outside the oven area, eliminating damage to the furnace interiors during loading and unloading.

These car bottom furnaces can be designed to operate at low temperatures in tempering processes, annealing at higher temperatures, and even reheating forging at even higher temperatures.
With these furnaces, one of the key features is the ability to seal the perimeter of the car to the inner chamber. Our designs include fiber lift seals, which are actuated by pneumatic cylinders and mechanical means to provide an effective seal that minimizes cold air infiltration and heat losses, which could otherwise cause wear and thermal damage to the substructure.
Another critical area is the perimeter door seal, which can be achieved through a variety of methods using refractory materials that allow for compression and sealing while also providing a solid, damage-resistant surface that will last over time.

Our experience in supplying these furnaces is unbeatable. With the expertise of NUTEC Bickley, along with the acquisition of Olson Industries, we have countless success stories in the installation of cart bottom furnaces.

NUTEC Bickley’s car bottom furnaces have been refined and tested over time to deliver some of the best designs in the industry.

Technology Offered

SCADA

SCADA

With our SCADA systems, kilns operators are able to have complete control of their firing process, enhancing efficiency and productivity.

Learn more about SCADA
IMPS

IMPS™

NUTEC Bickley’s unique firing and cooling pulsing control system provides a perfect solution in relation to temperature uniformity as well as fuel efficiency.

Learn more about IMPS™

Industries where car bottom furnaces are used

Processes where car bottom furnaces are used

Tempering

Austenitizing

Heating/Reheating

Related Services

Spare Parts

NUTEC Bickley provides the best Spare Parts brands for industrial furnaces, kilns and other equipment, with the highest quality components in the combustion and control areas.

Learn more about our Spare Parts catalog
Refacciones

Maintenance Policies

NUTEC Bickley provides Maintenance Policies for industrial furnaces all over the world. Our commitment is to keep your combustion systems in the best possible operating condition with periodic reviews and a process of continuous improvement.

Learn more about our Maintenance Policies

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Do you want advice to select the ideal furnace or spare part for your project?

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