INDUSTRIAL FURNACE TECHNICAL SERVICES

Keep your Kilns and Furnaces in top condition with our expert servicing and support

Discover the technical services we offer

Industrial furnace maintenance programs

At NUTEC Bickley, we provide industrial furnace maintenance programs throughout North America, with a clear commitment: keeping your thermal systems operating at peak performance through scheduled inspections and continuous improvement.

Industrial maintenance consists of planned and/or corrective technical activities aimed at improving the efficiency and operational availability of your combustion system, furnace, or heating system, ensuring it operates safely, reliably, and in compliance with process specifications.

Operating without a maintenance plan exposes your operation to risks, including:

Frequent unplanned downtime due to undiagnosed failures, increasing operational stress and strain on personnel
Unsafe operation of combustion systems, leading to non-compliance with safety standards and potential hazards
Obsolete equipment and systems, which become difficult and costly to replace
Accelerated equipment deterioration, reducing service life and increasing repair costs
Excessive fuel consumption, directly impacting your operating margins

With NUTEC Bickley, we can help you develop a maintenance plan for an industrial furnace:

General diagnostics of the heating system and furnace components
Burner calibration based on process parameters
Safety inspection in accordance with NFPA 86 and overall system functionality
Inspection and adjustment of burners, air–fuel mixture, valves, and safety systems
Evaluation of insulation and refractory materials to prevent heat loss and maintain efficiency

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Troubleshooting

At NUTEC Bickley, we provide immediate response to any type of failure in your combustion systems, heating systems, and industrial furnaces—regardless of the OEM.

We specialize in solving complex equipment issues with a clear focus: restoring your production quickly, safely, and reliably, while addressing the root cause to prevent recurrence.

Not having specialized combustion support exposes your operation to serious risks:

Unsafe operation, including startups without proper safety validation, bypassed interlocks, or disabled safety devices
Temperature losses, directly affecting product quality
Reduced productivity, impacting financial performance and KPIs
Extended downtime, where minor deviations escalate into major shutdowns due to lack of technical expertise

With NUTEC Bickley, we can help you develop a corrective maintenance plan:

We know that every second counts and that wasted time can prove very costly, so we respond quickly.
We know that every second counts and that wasted time can prove very costly, so we respond quickly.
We work with strict procedures in compliance with this exacting American standard.

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Preventive Maintenance

At NUTEC Bickley, we design and implement preventive maintenance programs focused on maximizing equipment availability, safety, and efficiency across your furnaces, combustion systems, and heating equipment.

Prevent failures before they happen and secure your production.

Operating without a preventive maintenance strategy can lead to:

Increased unplanned downtime with significant economic impact
Recurring failures in temperature control systems
Higher energy consumption due to loss of thermal efficiency
Operational risks from undetected safety deviations
Increased costs from urgent spare parts replacement

With NUTEC Bickley, we can help you develop a maintenance plan for an industrial furnace:

Full evaluation of combustion, insulation, instrumentation, controls, valves, gas trains, and recirculation systems.
We identify deviations before they evolve into critical failures.
Optimization of combustion, control, and safety parameters to ensure stable operation.
Preventive replacement of key components to avoid unexpected failures.

Gas Train Inspection

Gas train optimization consists of ensuring that the devices responsible for regulating and delivering gas to the burner operate under ideal conditions.

Optimizing the gas train ensures that the burner receives gas in stable and controlled conditions, which is critical for proper calibration and for maintaining safety, efficiency, and low emissions.

Without expert advice and support during gas train inspections, you are at risk of:

Increase the risk of gas leaks.
Create unsafe conditions that pose a risk of explosion.
It increases pollutant emissions.
It leads to higher fuel consumption and operating costs.
It may cause unscheduled downtime.

With NUTEC Bickley, we can help you conduct a gas train inspection:

It ensures that the burner receives gas under controlled and stable conditions.
It facilitates precise calibration of the combustion system.
Improves the operational safety of the equipment and the process.
It improves the system's energy efficiency. It helps reduce fuel consumption

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Furnace Audits

At NUTEC Bickley, we evaluate the actual condition of your heating systems and industrial furnaces to identify inefficiencies and improvement opportunities—delivering immediate return on investment.

We provide clear diagnostic reports and actionable recommendations, aligned with the highest industry standards.

Skipping periodic audits exposes your operation to significant economic risks:

Operating below optimal efficiency levels
Missed opportunities for energy savings and technological upgrades
Lack of traceability and historical data for decision-making
Outdated equipment that does not meet current regulations
Reduced competitiveness due to hidden energy costs

With NUTEC Bickley, we can help you schedule regular audits of your furnace:

We analyze your entire process—combustion, heat transfer, insulation, instrumentation, and controls—to fully understand your furnace performance.
Our evaluations follow IHEA guidelines and NFPA 86 safety standards, ensuring both reliability and safe operation.
We offer specific improvement solutions to increase efficiency, reduce energy consumption, and enhance the reliability of your equipment.

Surveys

Ensuring the quality and uniformity of your heat treatment process is critical. At NUTEC Bickley, we perform Temperature Uniformity Surveys (TUS) to evaluate furnace performance and validate that your equipment meets both process requirements and industry standards.

Its purpose is to verify and validate thermal uniformity throughout the heating chamber, ensuring that consistent temperature distribution is directly reflected in the quality of the final product.

Operating without regular surveys can directly compromise your product quality and expose your operation to:

Temperature variations that prevent consistent heating results
Non-compliance with customer specifications and standards such as CQI-9
Rework and material losses due to quality claims
Lack of traceability without historical performance data
Inability to diagnose combustion and control issues within the system

With NUTEC Bickley, we can help you set up surveys for furnaces:

In accordance with the particular requirements of the process.
We carry out surveys based on best industry practice, following the recommendations of the IHEA.
Our equipment is certified according to ISO 9001: 2015.
Procedures according to the ICQI9 heat treatment standard, NFPA 86, etc.

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Computational Fluid Dynamics Analysis

At NUTEC Bickley, we develop advanced studies to understand the fluid dynamics inside your equipment, using Computational Fluid Dynamics (CFD) simulations to analyze and optimize flow distribution, temperature profiles, and heat transfer within your furnaces.

We use specialized software to perform simulations of fluid motion and the exchange of energy and mass of a fluid through or within a particular geometry.

Without a proper understanding of your internal flow behavior, your operation may be exposed to:

Operating below optimal efficiency levels
Poor temperature uniformity across the product
Excessive fuel consumption (more heat does not mean faster or better results)
Extended heating times caused by undetected dead zones or overheating areas

With NUTEC Bickley, we can help you perform a flow analysis:

Obtain data and results that would not be possible with design equations.
Make equipment design more precise and closer to operational reality, regardless of the geometry in question.
Obtain information on otherwise unmeasurable flow and temperature functions of existing process lines.

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INDUSTRIAL FURNACE TECHNICAL SERVICES

Keep your Kilns and Furnaces in top condition with our expert servicing and support

Discover the technical services we offer

Industrial furnace maintenance programs

Troubleshooting

Preventive Maintenance

Gas Train Inspection

Furnace Audits

Surveys

Computational Fluid Dynamics Analysis

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